There are numerous rain boot factories in Asia, yet very few among them are capable of manufacturing high-end welly boots, as chemical rationality of rubber formula, smoothness of rubber sheet by mixing and calendering process, handicraft skills of the workers on production line, flow speed of shaping line and vulcanization temperature and pressure all have impacts on rubber boot quality.
As a result, When you open the shoebox from a batch of wellies you purchased, you will immediately have an intuitive judgment about the quality of the boots.
Workers in our factory have been trained by European century-old Wellington boot maker and have honed their handicraft skills for more than 20 years. They possess the craftsmanship standards for producing high-end welly boots and gumboots. These workers are now over 40 years old, yet they are still actively engaged in the front line of production.
The durability of rubber boots determines their long-term quality, and the durability depends on the content of natural rubber out of rubber boot formula. Generally, for low-price wellies, rubber content ranges from 40% to 45%, some even reduce to below 40%. While high-end rubber boots have the content between 50% and 60%. These premium boots have a more elastic and flexible feel, without problem on cracking, making them suitable for consumers to wear for a long time. We have been producing high-end rubber boots all year round.
Due to waterproof and dustproof features, rubber boots also come with some inherent drawback: weight.
Generally, weight of a knee-cut winter wellington is around 1000g, which is really too heavy for consumers who walk outdoors for a long time. Thus we hereby offer two solutions:
(1) We use EVA foam outsole cemented to the rubber upper to replace the molded rubber vulcanized outsoles. A single ultra-light foam outsole can be at least 150g lighter than a rubber outsole on same size. If you don't want to lose anti-slip property, we can also glue a thin rubber sheet to the bottom surface of EVA outsole to gain gripping.
(2) We have developed an ultra-lightweight rubber compound applicable to the whole boot. By means of chemical methods, we reduce the density of the rubber to achieve the purpose of weight reduction. For the same style of welly boot, the one produced in ultra-lightweight formula can be at least 200g lighter than those made with ordinary formula!
The co-founder of our company is of Master degree on Mechanical Engineering from Tsinghua University, which is the rank1 university in China. He has been committed to the structural research and development and appearance design of rubber boots for many years and is able to provide strong technical and design support for global brands. By cooperating with us, you will not only obtain the production capacity for rubber boots but also gain comprehensive services related to design, development, sample making and testing.
Contact Information
email： info@wellies.cn
whatsApp：+8618245216418
Handan Trendy Boot and Textile Co.,Ltd, an industry and trade integration, holding a ‘to B’ global trading business on footwear industry, has 300 workers with 4 production lines, with 5000 pairs of rubber boot capacity each day,export rubber boots to over 100 countries around the world....[ Read More >>]
